Surgical & Laparoscopic Devices
Ultrasonic Welding:
- Assembles plastic housings for electrosurgical pencils and surgical robot components
- Creates strong, hermetic seals for flexible scopes
- Joins plastic components in trocars and surgical staplers
Heat Staking:
- Secures metal components into plastic handles of surgical instruments
- Attaches display screens to laparoscopic device housings
Filters & Test Kits
Ultrasonic Welding:
- Seals filter media into plastic housings for IV line and dialysis filters
- Bonds multiple layers in diagnostic test strips
- Creates liquid-tight seals in sample collection swabs and test packages
Heat Staking:
- Attaches filter membranes to plastic frames in test kits
- Secures components in multi-part diagnostic devices
Garments, Fabrics & Prosthetics
Ultrasonic Welding:
- "Stitches" medical-grade nonwoven fabrics for masks, gowns, and drapes
- Creates strong seams in high-performance filtering respirators
- Bonds layers in absorbent personal hygiene products
Heat Staking:
- Attaches straps or adjustment mechanisms to prosthetics
- Secures reinforcement components in fabric-based medical products
Valves, Vessels & Tubes
Ultrasonic Welding:
- Creates contamination-free seals in IV fluid and medication bags
- Joins components in infusion kits and syringe filters
- Bonds ports and tube connections with high precision
- Seals cardiopulmonary bypass lines
Heat Staking:
- Attaches valve components to plastic housings
- Secures tubing connectors to rigid plastic components
Tray & Pouch Sealing
Ultrasonic Welding:
- Creates hermetic seals in sterile packaging for medical devices
- Bonds multi-layer materials in pouches for instruments
- Seals blister packs for pharmaceuticals
Heat Staking:
- Attaches lid components to sterilization trays
- Secures hinges or closure mechanisms on medical packaging
Instrument Housings, Cases & Display
Ultrasonic Welding:
- Assembles multi-part plastic housings for medical devices
- Creates strong joints in instrument cases
- Bonds display panels to equipment housings
Heat Staking:
- Attaches metal inserts or threaded bosses to plastic housings
- Secures internal components like circuit boards to plastic cases
- Joins dissimilar materials in handles and covers for surgical instruments
Key Advantages
- Clean, particulate-free joining without adhesives or mechanical fasteners
- Ability to create hermetic seals crucial for maintaining sterility
- Precise control over the joining process, ensuring consistent quality
- Fast cycle times suitable for high-volume production
- Compatibility with a wide range of medical-grade plastics
- Minimal thermal and mechanical stress on parts
- Ability to automate for improved efficiency and repeatability
- Compliance with medical industry standards and regulations
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