Non-Woven & Hygiene Applications: Ultrasonic Welding and Heat Staking

Medical Protective Equipment

Medical Protective Equipment

Ultrasonic Welding:

  • Seaming medical gowns and drapes
  • Assembling high-performance filtering respirators (N95 masks)
  • Creating bonds in surgical masks
  • Joining layers in protective clothing

Heat Staking:

  • Attaching straps to face masks
  • Securing adjustable components in protective gear

Personal Hygiene Products

Personal Hygiene Products

Ultrasonic Welding:

  • Bonding multiple layers in disposable diapers
  • Sealing edges of sanitary napkins
  • Creating sealed pouches for wet wipes
  • Joining components in adult incontinence products

Heat Staking:

  • Attaching closure tabs on diapers
  • Securing elastic components in hygiene products

Filtration Products

Filtration Products

Ultrasonic Welding:

  • Sealing filter media into housings
  • Joining multiple layers in air and liquid filters
  • Creating edge seals on flat sheet filters
  • Assembling components in water purification systems

Heat Staking:

  • Attaching end caps to filter cartridges
  • Securing filter media to support structures

Cleaning and Household Products

Cleaning and Household Products

Ultrasonic Welding:

  • Assembling multi-layer cleaning wipes
  • Sealing edges of mop and duster pads
  • Joining components in disposable cleaning tools
  • Creating pouches for household cleaning products

Heat Staking:

  • Attaching scrubbing surfaces to cleaning pads
  • Securing handles to disposable cleaning tools

Automotive and Industrial Textiles

Automotive and Industrial Textiles

Ultrasonic Welding:

  • Joining layers in automotive interior components
  • Sealing edges of industrial filter bags
  • Assembling multi-layer insulation materials
  • Creating seams in protective workwear

Heat Staking:

  • Attaching fasteners to automotive textiles
  • Securing reinforcements in industrial fabrics

Packaging and Disposable Products

Packaging and Disposable Products

Ultrasonic Welding:

  • Sealing food packaging made from non-woven materials
  • Creating tamper-evident seals on product packaging
  • Joining layers in disposable table linens and placemats
  • Assembling components in disposable medical packaging

Heat Staking:

  • Attaching closure mechanisms to packaging
  • Securing reinforcement components in disposable products

Key Advantages in Non-Woven & Hygiene Manufacturing

  1. High-speed processing suitable for high-volume production
  2. Clean, contamination-free joining without adhesives
  3. Ability to create strong, hermetic seals
  4. Excellent for joining thin, delicate materials without damage
  5. Reduced material waste compared to other joining methods
  6. Energy-efficient process with low heat input
  7. Versatility in joining various non-woven materials and composites
  8. Compliance with hygiene and medical industry standards
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