Sonitek Custom Tooling

Custom Application Tooling

Custom tooling solutions engineered for precision manufacturing. Specializing in ultrasonic horns, thermal tooling, air press tools, and fixturing designed to enhance your production efficiency.

Core Capabilities

  • Design and manufacture of application-specific tooling
  • Material selection optimization for tool longevity
  • Integration with existing production systems
  • Comprehensive technical documentation

Product Categories

Ultrasonic Horns

  • Titanium, aluminum, or hardened steel construction
  • Configurations: nodal plunger, composite, contoured
  • Custom face patterns for complex geometries
  • Sizes: .010" to 12-1/8" O.D. (round horns)
  • Optional surface treatments: chrome plating, carbide coating

Thermal Tooling

  • Precision temperature control systems
  • Optimized heat distribution patterns
  • Thermal isolation design
  • Application-specific heating profiles
  • Integration with process control systems

Air Press Tools

  • Pneumatic activation systems
  • Pressure-optimized designs
  • Custom pressure distribution patterns
  • Integration with automated systems
  • Precise force control capabilities

Fixturing & Nests

  • Precision part alignment systems
  • Quick-change capability
  • Multi-cavity designs available
  • Integrated cooling channels
  • Tool steel or aluminum construction

Technical Requirements

Engineering Documentation Needed:

  • CAD drawings (STEP, IGES, or native formats)
  • Material specifications
  • Process parameters
  • Production volume requirements
  • Existing equipment specifications

Quality Assurance

  • 100% dimensional verification
  • Material certification documentation
  • Full technical documentation package
  • Process validation support